Easycrete Industries provides a concrete pump maintenance checklist with/ daily, weekly & monthly tasks to enhance safety, efficiency, and equipment lifespan.
Regular concrete pump maintenance is crucial for safe and efficient operation on Australian construction sites. These machines endure heavy workloads and harsh conditions that can cause significant wear over time. A consistent daily, weekly, and monthly service checklist helps prevent costly breakdowns, extend equipment life, and maintain productivity.
Safety First: Pre-Maintenance Considerations
Safety must come first before any maintenance task. Always shut down the pump, relieve pressure, and secure the area to prevent injury or equipment damage.
Before performing any maintenance, follow these key safety precautions to protect both personnel and equipment:
• Required PPE (gloves, eye protection, etc.)
• Ensuring the pump is properly shut down & depressurised
• Checking the surroundings & weather considerations
Find out how personal protective equipment (PPE) helps manage workplace risks by visiting Safe Work Australia’s official guide.
Daily Maintenance Checklist
Daily maintenance prevents minor issues from becoming major problems. Doing these checks at the start and end of each day keeps the pump safe and efficient. These are small but critical checks to be done every working day before/after use. Items might include:
• Visual inspection of pipes, hoses & connections for leaks or damage
• Checking oil levels (hydraulic, engine) & fuel levels
• Checking water and coolant levels
• Inspecting wear parts (e.g. wear ring, pump open-close system)
• Greasing / lubricating accessible moving parts
• Examining concrete residue buildup in hopper, drum, pipes & cleaning if needed
• Checking controls, instrumentation & safety devices (emergency stop, alarms)
• Clean operator’s cabin & ensure visibility/lights are functional
Weekly Maintenance Checklist
Weekly maintenance targets parts not checked daily, but are vital for performance. Schedule these tasks to prevent issues and avoid unexpected downtime. Tasks that require a bit more time, usually done every 5-7 operating days:
• Checking hydraulic filters & strainer screens
• Inspecting the pump’s boom, pivot points, and outriggers for wear / loose bolts
• Checking the condition and tension of belts & pulleys
• Inspecting the condition of the concrete agitator and mixing parts
• Checking all hoses for swelling, cracks or soft spots
• Test and calibrate pressure gauges, flow meters if equipped
• Cleaning or replacing air filters
• Checking and tightening any fasteners; checking for unusual vibrations or noise
Monthly / Periodic Maintenance Checklist
Monthly servicing involves thorough inspections and part replacements to ensure long-term reliability, requiring expertise and accurate record-keeping. Larger-scale inspections and servicing to ensure long-term reliability:
• Changing hydraulic oil and filters (if required by manufacturer schedule)
• Full lubrication of all moving parts, including boom joints, all pivots, etc.
• Inspecting structural parts: boom welds, steel fatigue, chassis integrity
• Checking the pump’s alignment and foundation (if stationary or mounted)
• Inspecting engine service items: spark plugs / fuel filters / belts / coolant flush if applicable
• Checking electrical systems: wiring, connectors, battery condition & charging system
• Testing safety systems thoroughly (alarms, limit switches, emergency shutdown)
• Record keeping: documenting usage hours, maintenance performed, and any issues for future reference
Troubleshooting Common Issues & What Maintenance Helps Prevent
• Hydraulic Leaks – Routine inspection of hoses, seals, and fittings during daily and weekly checks can prevent leaks. Early detection stops hydraulic pressure loss and protects other components from damage.
• Reduced Pumping Pressure – Regular cleaning of filters, checking wear parts, and ensuring correct oil levels prevents pressure drops. Maintaining proper calibration helps sustain consistent pumping performance.
• Overheating Components – Monitoring coolant and oil levels daily, along with cleaning air filters weekly, prevents overheating in the engine and hydraulic system, reducing the risk of costly breakdowns.
Easycrete Industries: Your Partner in Concrete Pump Maintenance
Implementing a structured concrete pump maintenance plan ensures your equipment operates safely and efficiently, reducing costly downtime and extending its service life. Easycrete Industries offers quality parts, expert servicing, and reliable technical support to help you maintain your concrete pumps to the highest standard. For professional assistance and premium products, contact our team today and keep your projects running smoothly.
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Concrete Pump Repair – Expert Technicians to Minimise Downtime
Concrete Equipment Solutions: Boosting Efficiency in Large-Scale Projects
